PRODUCT SOLUTION

PRODUCT SOLUTION
Wafer-Level Dispensing System

Wafer-Level Dispensing SystemSS100

SS100 is a high-stability and high-precision dispensing system integrating wafer automatic loading & unloading functions, which is developed based on the Underfill process requirements of RDL First WLP.
Integrating functions of wafer automatic loading & unloading and wafer-level dispensing, the system can automatically realize such functions as wafer handling, alignment, preheating, operation heating, dispensing, and heat dissipation. It is compatible with international semiconductor communication protocols, and equipped with AMHS automatic loading & unloading robot interfaces, meeting the information management requirements and unmanned management trends.
  • System Composition
  • Operation Flow
  • Features and Advantages
  • Application Fields
  • fangGS600SWA wafer-level dispensing machine x 2

    fangGS600SWB wafer-level dispensing machine x 2

    2
  • fangPC100 wafer loading & unloading machine x 1

     

    1
  • fangFloor Space

        WxDxH : 3200x 4000x 2200mm

作业流程

fangSupporting 12-inch wafer dispensing.

fangDustproof level 10, meeting the environmental requirements of wafer level packaging.

fangHigh ESD standard, above IEC and ANSI standards.

fangIn the whole process of wafer turnover and operation, the temperature is finely controlled and automatically corrected to meet the CUF process needs while ensuring the product safety.

fangThe whole-process video monitoring facilitates product turnover, operation process observation, and problem tracing and analysis.

  • RDL First WLP
  • CUF application
Underfill Dispensing Machine

Underfill Dispensing MachineGS600SU

GS600SU is a high-speed and high-precision automatic online dispensing system, which is developed based on the Underfill process requirements of FCBGA/FCCSP.
The system strictly controls the product and adhesive temperature, and intelligently sorts the product operation sequence and the glue replenishing time, reducing the generation of voids and ensuring the operation yield. Meanwhile,it is compatible with the international semiconductor communication protocols, meeting the information management requirements.
  • Application Fields
  • Special Process Modules
  • FCBGA packaging
  • CUF application
  • FCCSP packaging
  • CUF application
  • SiP packaging
  • CUF application
  • CUF Special Piezoelectric Jetting System

    CUF Special Piezoelectric Jetting System

    Adhesive insulation + piezoelectric ceramic temperature closed-loop control to avoid system instability caused by temperature influence

  • Triple Low-Level Alarm

    Triple Low-Level Alarm

    Capacitive detection + magnetic detection + system weighing to avoid poor operation caused by lack of glue

  • Vacuum Adsorption Heating Fixture

    Vacuum Adsorption Heating Fixture

    The temperature difference of the whole surface of the fixture is ≤ ±1.5°C, and the temperature is monitored and compensated in real time to avoid poor operation caused by product temperature variation during operation

  • Press-Down Track

    Press-Down Track

    The vacuum suction fixture always keeps still, and the track moves up and down to avoid poor operation caused by loss of flatness during reciprocating movement of the vacuum adsorption fixture

  • Platform-Type Loading & Unloading System

    Platform-Type Loading & Unloading System

    The feeding sequence is automatically sorted, and the operation is completed within the Plasma time limit

    Friendly human-machine interface design

  • Visual System

    Visual System

    Positioning and detection functions

    Inspection before operation to avoid defective incoming materials

    Inspection after operation to prevent batch defects

Inline Cabinet-Type Visual  Dispensing Solution

Inline Cabinet-Type Visual Dispensing SolutionGS600MP

GS600MP is a fully automatic online dispensing platform developed based on the needs of the MEMS industry. It can provide one-stop solutions for on-line ASIC chip encapsulation, precision solder paste coating, and multiple foolproof detection, etc. in the MEMS process . High-quality control of the entire production process is realized.
The single-station GS-600M can also be selected.
  • Features and Advantages
  • Application Fields
  • Optional Configurations

fangYield Improvement

    Work positions are inspected before and after operation, and the final station is professionally inspected to achieve multiple fool proof.

fangFull Automation

    The on-line mode is used to minimize manual intervention.

fangPrevention of Whole Line Downtime

    Operation/conveyor tracks are separated,so that shutdown of a single machine does not affect the operation of the whole line.

fangMeeting Information Management Requirements

    Real-time MES system docking, upload of production status information, and system abnormal status alarm.Supporting SECS/GEM semiconductor communication protocol.

fangMeeting Stringent Engineering Requirements

    Class-100 dustproof design (modeling and simulation, dust-proof components and cables, and gas filtration, etc.). ESD prevention design (in accordance with IEC61340 and ANSI/ESDS20.20 standards).Anti-vibration (mineral frame and good shock absorption to effectively reduce the impact caused by high-speed movement).


  • MEMS microphone
  • MEMS accelerometer
  • MEMS barometer
  • ASIC chip encapsulation
  • Precision solder paste coating
  • Piezoelectric jetting valve
  • Weighing module
  • Automatic loading & unloading system
  • Ultra-precision dispensing controller
  • Auxiliary module for dispensing process
Cabinet-Type Visual Dispensing  Combination Solution

Cabinet-Type Visual Dispensing Combination SolutionGS600P

GS600P is a highly intelligent automatic online dispensing platform developed based on the needs of the CCM industry.
The platform uses the intelligent online distribution technology to achieve higher production efficiency, uses the online AOI technology to achieve real-time product quality control, and uses the design standards in the semiconductor industry to achieve dustproof level 100, ESD control and anti-vibration level A. Meanwhile, it has a MES interface to meet the industry's unmanned operation requirements as well as the increasingly strict requirements of dispensing process and system stability.
  • Features and Advantages
  • Special Process Modules
  • Application Fields
  • Optional Configurations

fangEfficiency Improvement

    With the parallel method, UPH is increased by over 10% compared with the traditional online dispensing platform, and the downtime of a single station does not affect the whole line production.

fangYield Improvement

    The online AOI method is used to prevent batch defects.

Inclined Rotation Module

Inclined Rotation Module

Suitable for side dispensing process

360° Rotation Module

360° Rotation Module

Suitable for mushroom head dispensing process

Prevention of Whole Line Downtime

Prevention of Whole Line Downtime

Operation/conveyor track separation

Shutdown of a single machine not affecting the operation of the whole line

Front-end process

Gold wire protection glue

Chip protection glue

Prism glue

Flip Chip underfill

Vent glue

Dust catching glue

FPC reinforcement glue

LENS glue

Back-end process

Sidewall glue

Bracket glue

Conductive silver paste

PIN sealing glue

  • Automatic loading & unloading system
  • 360° rotation dispensing module
  • Inclined rotation dispensing module
  • Weighingmodule
  • Ultra-precision dispensing controller
  • Piezoelectric jetting valve
  • Glue AOI
  • Liquid level alarm
  • Auxiliary module for dispensing process
  • UV curing module
Fully Automatic Mounting System

Fully Automatic Mounting SystemAC100

AC100 is a high-precision and high-versatility automatic mounting system developed based on the demands of optical component assembly.
The system strictly controls the tilt and position accuracy of the mounted products. Before and after mounting, the glue path and product position are intelligently inspected and controlled to reduce the probability of foreign matter and moisture entering the product and ensure the mounting quality. Meanwhle, it has a MES interface to meet the information management requirements.
  • Application Fields
  • Features and Advantages
  • Holder mounting
  • Prism mounting
  • Reinforcement plate mounting
  • Main camera and auxiliary camera mounting
  • Bracket mounting
  • VCM mounting

fangProfessional glue effect testing to improve the reliability of the mounting process.

fangDispensing + mounting and mounting + dispensing processes can be considered at the same time, achieving stronger applicability.

fangThe dispensing station is compatible with piezoelectric jetting valves and inclined rotation shafts, meeting the requirements of multi-side dispensing process and high-precision dispensing.

fangThe bond head has the pressure calibration function to facilitate the quantitative management of production.

fangThe mounting system has the one-key calibration function to save the changeover time.

fangWith the parallel method, the downtime of a single station does not affect the whole line production.

AOI System

AOI SystemCC600

CC600 is an independent glue appearance AOI workstation, which can be used independently or in combination with the equipment on the production line.
With professional glue appearance inspection capability and high versatility, the workstation can inspect process abnormalities such as glue overflow, glue breakage, leakage points, scattered points, bubbles and insufficient glue area during the dispensing process, without affecting the dispensing efficiency, so as to effectively control the product quality and avoid batch defects. Meanwhile, it has a MES interface to meet the information management requirements and help to achieve the intelligent production line.
  • Application Fields
  • Features and Advantages
  • Chip protection glue inspection
  • Gold wire protection glue inspection
  • FPC reinforcement glue inspection
  • Bracket glue inspection
  • Dust catching glue inspection
  • Vent glue inspection

fangSuitable for appearance inspection of various kinds of glue.

fangTo inspect glue overflow, glue breakage, leakage points, scattered points, bubbles and insufficient glue area.

fangAccording to the type of Tray, Mark, Mapping and Sorting can be selected to handle NG products.

fangThe stand-alone or on-line mode can be selected according to the application.

Cabinet-Type Visual Dispensing System

Cabinet-Type Visual Dispensing SystemGS600A

GS600A is a fully automatic online dispensing system which can be used for PCB/FPC, mobile phone assembly, watch assembly and screen module assembly, etc., and has such characteristics as high precision, good shock absorption and rich process components.
  • Features and Advantages
  • Optional Configurations
  • fangIntelligent Fool-Proof

        Product status inspection before operation

        Glue status inspection after operation

  • fangReal-Time MES Docking

        Upload of production status information in real time

        System abnormal status alarm

  • fangReduction of Particle Contamination

        Class-100 dustproof design

  • fangRich Configuration Options

        Weighing and other configuration options

  • fangHigh Speed and High Precision

        Linear motor driving, grating ruler positioning, and mineral casting platform

  • Automatic loading & unloading system
  • Weighing module
  • Ultra-precision dispensing controller
  • Piezoelectric jetting valve
  • Auxiliary module for dispensing process
Precision Soldering System

Precision Soldering SystemVH300C

VH300C is a high-precision desktop visual soldering system integrating flux injection and soldering processes, so that the equipment investment can be greatly saved.
  • Application Fields
  • Features and Advantages
  • TWS
  • Other precision electronic assembly fields
  • Speaker/main board PIN soldering
  • Battery PIN soldering
  • Charging PIN soldering
  • Wireless charging PIN soldering
  • fangYield Improvement

        After precise visual recognition, the single machine completes the flux injection and soldering, effectively improving the welding yield.

  • fangConsistency Improvement

        Precise control to improve the consistency of solder joint appearance quality.

Dispensing Controller

Dispensing ControllerKDC

Ultra-precision fine glue control, suitable for occasions with extremely high requirements on dispensing precision
  • Features and Advantages
  • Application Fields
  • Process Difficulties
  • Special Functions

fangHelping the semiconductor and precision electronic component manufacturing equipment to realize time precision and productivity jump,

realize real-time feedback and compensation of pressure changes, realize fast-paced, highly-stable and ultra-fine dispensing;

simple operation and easy maintenance, and rich supporting components and process solutions

  • VCM
  • Semiconductor chip Die Bond
  • Conductive silver paste for mobile phone screen and 3D touch lowviscosity UV glue
  • AA process in the CCM industry
  • MEMS solder paste
  • Lens industry
  • Chip inductor

fangFor such process applications as semiconductor chip packaging and MEMS in which solder paste/silver paste is used to achieve conductive connection, common valves have problems such as low efficiency or high maintenance costs for consumables. Especially, mainstream 5# and 6# solder pastes are spotted, and the solder balls are easily broken by shock and thus block the nozzle.

fangWhen a conventional pneumatic dispensing controller is used in the above process applications, its slow output pressure response and low pressure stability, etc. lead to relatively poor dispensing consistency.

fangThe KDC series controller with high-precision needles can perfectly solve the above problems.

fangAutomatic Level Compensation

    The deviation of glue amount caused by the level difference is eliminated, realizing stable dispensing and reducing poor production process.

fangAutomatic Negative Pressure Compensation

    The automatic suction pressure control can effectively prevent glue dripping and help eliminate bubbles to ensure stable dispensing.

fangAutomatic Remaining Amount Warning

    By accurately detecting the remaining glue amount in the bucket and comparing it with the set threshold, you are reminded to replace the glue bucket in time to prevent glue shortage.

Desktop Visual Dispensing Machine

Desktop Visual Dispensing MachineVS Series

The VS series is a high-precision visual dispensing machine with glue AOI, 360° rotation and inclined rotation functions, and has reached the industry-leading level in terms of performance, ease of use and reliability.
The VS expansion platform VS-300D20 is an open motion platform based on which users can re-develop their own programs or load self-made mechanisms to perform unique functions and actions, fully meeting the needs of customers to maintain the process uniqueness. It is also more suitable for applications with high customization requirements or rapid process changes. For example, the platform can be used for processes such as handling, sorting and overturning, and users can change as needed and will not worry about their own processes being disclosed.
  • Features and Advantages
  • Application Fields
  • Optional Configurations

fangThe servo motor and the grinding screw module are used to ensure high precision, high speed, high efficiency and high consistency of the system during operation.

fangThe repetitive positioning accuracy of the platform can be up to 0.01mm; and in combination with independent core pneumatic controller or jetting valve, high-precision and stable discharge and precise trajectory control of the fluid can be achieved.

fangThe stable glue line width or glue dot diameter of 0.2mm can be achieved by the non-contact method.

fangIntelligent modules such as intelligent visual recognition, laser height measurement, automatic needle correction, online UV exposure and liquid level detection are available for selection.

fangThe unique dispensing process module is compatible with blowing and suction method for automatic valve cleaning, effectively preventing glue hanging.

  • TWS
  • Speaker
  • Receiver
  • Flat motor
  • Linear motor
  • LCM
  • 360° rotation
  • Laser height measurement sensor
  • Piezoelectric jetting valve
  • Liquid level detection
  • Inclined rotation
  • Height calibration module
  • Air pressure stabilization module
  • Glue AOI
  • Online UV curing module
  • Air pressure alarm module