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Precision Dispensing Controller

Precision Dispensing ControllerKDC2500 / 2200

The KDC series has an inherent advantage in ultra-precision micro-flow dispensing and automatic unmanned production lines; by virtue of excellent performance and advanced algorithms, it can achieve ultra-precision dispensing of minimum 0.01mg and high-speed dispensing with cycle time below 0.1s. It plays an unrivalled role in various manufacturing processes such as semiconductor, MEMS and precision electronics.
The experience-based active compensation and real-time compensation functions bring high-stability and high-efficiency precision dispensing quality control to automatic production lines, meeting the requirements on ultra-precision dispensing processes.
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Features and Advantages Features and Advantages

Automatic level compensation

The deviation of glue amount caused by the level difference is eliminated, realizing stable dispensing and avoiding poor operation.

Automatic negative pressure compensation

The automatic suck-back pressure control can effectively prevent glue dripping and help eliminate bubbles to ensure stable dispensing.

Automatic Remaining Amount Warning

By accurately detecting the remaining glue amount in the syringe and comparing it with the set threshold, you are reminded to replace the syringe in time to avoid poor operation caused by lack of glue.

Application Fields Application Fields

  • Structural Part Bonding for Chip Inductor
  • VCM Part Bonding
  • MEMS Solder Paste Dispensing
  • CCM AA Process
  • Lens Compression Ring Bonding
  • Conductive Silver Paste Dispensing for Mobile Phone Screen and 3D Touch UV Gluing

Technical Specifications Technical Specifications

Model KDC2200 KDC2500
Dispensing method Pneumatic pulse type
Main functions Automatic suck-back to prevent glue dripping, automatic remaining amount warning, and glue amount compensation based on level detection, etc.
Dispensing mode Timing mode (TIMED) / linkage mode (LINKAGE)
Input air pressure 0.3-0.4Mpa (Optimum: 0.3MPa, Max.: 0.4MPa) 0.6-0.7MPa (Optimum: 0.6MPa, Max.: 0.7MPa)
Output air pressure 0.03-0.2MPa 0.03-0.5MPa
Dispensing time 0.001-999.9s
Vacuum suck-back air pressure -20-0kPa
Storage channel 100CH
Operating power input AC220V/50Hz
Power 15W
Dimensions (W*D*H) 260*252*100mm
Weight 4.5kg
Communication interface RS232/RS485
Certification standard CE certification

Process Difficulties Process Difficulties

For such process applications as semiconductor chip packaging and MEMS in which solder paste/silver paste is used to achieve conductive connection, common valves have problems such as low efficiency or high maintenance costs for consumables. Especially, mainstream 5# and 6# solder balls are easily broken by shock and thus block the nozzle.

When a conventional pneumatic dispensing controller is used in the above process applications, its slow output air pressure response and low pressure stability, etc. lead to relatively poor dispensing consistency.

The KDC series controller with high-precision needles can perfectly solve the above problems.