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Online Dispensing MachinePD600D

PD600D is an online dispensing machine developed for the glue applying station in the automotive electronics automation line. The whole machine includes glue supply system,material preparation system, metering system and three-axis glue dispensing system. The glue supply and metering system can be applied to various assembly fluids including single-component and two-component bonding,sealing, and heat-conducting adhesive applying processes. The self-devel-oped dispensing system has functions such as CCD inspection module, laser height measurement,automatic needle alignment, automatic inspection and weighing, and MES communication.

Features and advantages Features and advantages

Ease of Operation

The dispensing track is visually guided, and can be quickly edited and changed through software operation. When the products tilt and deviate in position, the dispensing track can be automatically compensated through visual Mark recognition.

Achievement of High-Quality, High-Precision Dispensimg

With needle alignment sensor, the alignment frequency can be set freely for automatic needle calibration to ensure the accuracy and stability of glue dispensing.

Quality Control

Camera inspection, through high-precision 2D camera inspection to inspect breakage and width of the glue lines, and stores the inspection results and pictures simultaneously for product quality tracing.

Non-Stop Type Glue Refilling

The piston-type glue refilling unit can replace the traditional one-stand-by-one-use solution, with higher cost performance and higher space utilization.

Glue Weight Control

With the high-precision electronic scale, the calibration frequency can be set freely to automatically calibrate the glue weight to ensure accurate and stable glue delivery.

Solution of Incoming Materials Inconsistency Problem

Laser height measurement, with high-precision laser sensor to detect the height of the incoming product plus visual positioning function, while ensuring effective dispensing, it also avoids equipment wrong movements caused by uncontrollable factors such as incoming product over-height, too flat or too low

Core Modules Core Modules

  • 1

    Process Modules

    High precision tool setting instrument + high precision electronic scale + intelligent height measuring sensor and glue cleaning module.

  • 2

    Three-axis Module

    The three-axis cabinet robot brings high cost performance.

    Each axis is composed of servo motor and module.

  • 3

    High Precision Planar 2D Visual Inspection System

    Composed of high-performance camera+OPT standard lens + OPT combined light source.

  • 4

    Material Preparation System

    Using piston-type glue storage unit to ensure automatic refilling of glue.

    When the glue barrel runs empty, the system will automatically switch to the glue storage unit for continuous dispensing while glue barrel exchange.

Application Fields Application Fields

  • Bonding
  • Sealing
  • Cooling
  • Electric Drive
  • LIDAR
  • EDU/ECU
  • HUD
  • DCDC
  • Control Panel
  • OBC
  • ADAS
  • BMS
  • In-vehicle Cameras